Rules of thumb
Rules of thumb from practice – checked
Sentences passed on from colleague to colleague: short, memorable and sometimes wrong. For each rule this section says where it comes from, what is technically correct and where it ends.
Choose the rule – by topic
The traffic light says how far a rule carries: green means it applies, amber means it applies under conditions, red means it is wrong as a general rule.
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Class 150 is not 150 psi – what the ASME pressure class really means
Class 150 does not mean 150 psi.
applies
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PN 16 is not always 16 bar – nominal pressure, temperature and material
PN 16 does not mean: always 16 bar.
applies
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DN is not a diameter – why DN 50 never measures 50 mm
DN is a nominal size – not a measurement.
applies
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Schedule is not a wall thickness – Sch 40 means nothing without the NPS
Schedule is a wall-thickness series – not the wall thickness itself.
applies
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Eccentric reducer: flat side on top – when the rule applies and when it does not
Eccentric reducer at the pump suction: flat side on top.
applies under conditions
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Few systems, one profile – when the rule applies and when it does not
Few systems, one profile.
applies under conditions
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Seal before system – why the media list means the seal
Seal before system.
applies
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Transitions are always possible – what to check when changing between systems
Transitions are always possible.
applies
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Printed is not standardised – why an additively manufactured part is no standard part
Printed is not standardised.
applies
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Three questions before every enquiry: drawing, material, approval – how every special part sorts itself
Three questions before every enquiry: drawing, material, approval.
applies
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Repair yes, buy the standard part – build-up welding is regulated, the standard part is in stock
Repair yes, buy the standard part.
applies
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Name the edition – otherwise the one of the contract date applies: why “to EN 1092-1” is not enough
Name the edition – otherwise the one of the contract date applies.
applies
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DN is not NPS, PN is not Class – why translating between the standards worlds is only an approximation
DN is not NPS, PN is not Class – only the dimensional drawing says what fits.
applies
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Two turns of thread do not seal – why NPT and R engage and still do not match
Two turns of thread do not seal.
applies
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The inspection interval comes from the operating country, not from the code – why ASME parts have no shorter interval
The inspection interval comes from the operating country, not from the code.
applies
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Third-party pipe only by dimension table, never by nominal size – why a transition to a foreign system depends on outside diameter and wall thickness
Third-party pipe only by dimension table – never by nominal size.
applies
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Measure the outside diameter, do not guess the nominal size – why a compression fitting only knows the pipe it clamps
Measure the outside diameter – do not guess the nominal size.
applies
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A repair clamp is a repair, not a new build – what repair clamps and repair bands may do permanently and what only until the next opportunity
A repair clamp is a repair, not a new build.
applies
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Gas only with the version approved for it – why the same compression fitting may carry gas outside and not inside
Gas only with the version approved for it – inside buildings that means HTB.
applies
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Pressure test: water before air – why the hydrostatic test is the rule and the gas pressure test the justified exception
Pressure test: water before air.
applies
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Store stainless pipes dry, separately and without film – why a pipe can start corroding in the warehouse
Store stainless pipes dry, separately and without film.
applies
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Measure the full wall – not the root face: where wall thickness and outside diameter are really measured at the welding end
Measure the full wall – not the root face.
applies
Frequently asked questions
How do I find the right rule of thumb for piping?
Choose the rule that fits your question at the top – every piping rule of thumb states its scope, its derivation and the related page and has been checked against the standard or the manufacturer's data. Example: PN 16 is a pressure rating, not an operating pressure – how many bar a component withstands depends on material and temperature.
Your inquiry to Zickwolff
Send us what you have – designation, standard, quantity, date. We will clarify the rest with you.
One item or a question
Send inquiry
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Designation, standard and quantity are enough.
Several items
Send bill of materials
200 items? One parts list is enough – we deliver complete.
Attach it as a file.
Helpful if already known: project and country, date needed, certificates, packaging and language of the packing lists. If anything is missing, we will ask.
It is urgent
Request express
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Tell us by when you need the material – we will tell you what is possible.